Home/Others
Petrochemical Applications
Refractory and Petrochemical Installations A wide variety of industries rely on furnaces and boilers for manufacturing processes, but the refractory linings for furnaces, boilers, kilns, incinerators, crackers and reactors are prone to degeneration and loss of performance. With a thermal imaging camera damaged refractory material and the corresponding heat loss can be easily located, as the heat transmission will show up clearly on a thermal image. Thermal imaging cameras are widely used in the petrochemical sector. They provide rapid, accurate diagnosis for furnace maintenance, refractory loss management and condenser fin diagnosis. Heat exchangers can be checked to detect blocked pipes. Furnace and boiler equipment is also prone to failures from a variety of other mechanisms. These include coking that plugs the inside of tubes and impedes product flow, slag build-up on the outside of tubes, under and overheating, flame impingement on tubes due to burner misalignment, and product leaks that ignite and cause serious damage to the equipment. To ensure refractory quality of boiler and furnace installations it is not enough to just perform inspections from the outside. The refractory on the inside of the boiler or furnace has to be inspected as well. With conventional methods it is necessary to shut down the installation to be able to inspect the inside. This is extremely costly due to a loss of production during downtime. These losses are not necessary, however, for FLIR Systems also has special thermal imaging cameras that can be used to inspect the inside of the installation during operation. This is possible due to the flame filter FLIR has included in the design of these thermal imaging cameras. Flames emit infrared radiation at different intensities at different wavelengths and at certain wavelengths in the infrared spectrum flames emit hardly any thermal radiation at all. A flame filter uses that fact to enable the thermal imaging camera to ‘see’ through the flames. References: Flir Systems
Related Products
Key Features
Monitor:
up to 1000 feet (305 meters) of conductive fluid sensing cable and/or spot detectors per zone; 6000 feet (1830 meters) total, or
up to 700 feet (213 meters) of chemical sensing cable per zone; 4200 feet (1280 meters) total
The LDRA6 fully integrates with RLE’s family of leak detection cables. One controller can monitor an area for both water and chemical leaks with our distinct leak detection cables.
Create a unique combination of zone leak detection and dry contact alarm annunication
Adjustable leak thresholds fine-tune the system
Supervised inputs monitor cable for breaks and contamination
Form C relay output for each input enables communication with BMS/NMS/BAS via Modbus RTU (EIA-485)
One tri-color notification LED per input, and one audible alarm
Included Equipment: LDRA6 alarm panel
Additional Requirements: Isolated RLE power supply, leader cable, end-of-line (EOL) terminator, sensing cable (as needed for application)
Power: Requires an isolated power supply.
24VDC Isolated @ 600mA max.; requires RLE power supply PSWA-DC-24 (not included)
Inputs
Leak Detection Cable: Compatible with SeaHawk sensing cable and SD-Z and SD-Z1 spot detectors (not included)
Cable Input: Requires 15ft (4.6m) leader cable and EOL terminator for each zone (not included)
Maximum Length: 1000 feet (305m) of conductive fluid sensing cable and/or spot detectors per zone; 6000 feet (1830m) total, or 700 feet (213m) of chemical sensing cable per zone; 4200 feet (1280m) total
Detection Response Time Digital: When used with conductive fluid sensing cable or chemical sensing cable, 20-3600sec, software adjustable in 10 second increments; ±2sec Dry Contact NO/NC.
Outputs
Relay: 1 Form C Summary Alarm Relay, 6 Form C alarms, one per input/zone 1A @ 24VDC, 0.5A resistive @ 120VAC; Configurable for supervised or non-supervised, latched or non-latched
Communication Ports
EIA-232: 9600 baud; Parity none; 8 data bits, 1 stop bit
EIA-485: 1200, 2400, 9600 or 19,200 baud; Parity none, odd, even (programmable); 8 data bits, 1 stop bit
Protocols
Terminal Emulation (EIA-232): VT100 compatible
Modbus (EIA-485): Slave; RTU Mode; Supports function codes 03, 04, 06, and 16
Alarm Notification
Audible Alarm: 85DBA @ 2ft (0.6m); re-sound (disabled, 8,16 or 24 hours)
Visible Alarm: LED: Alarm: red; Cable Fault: yellow
Front Panel Interface
LED Indicators: Power: 1 green (on/off); 1 tri-color Status LED per zone (6 total) (Power On: green; Alarm: red; Cable Fault: yellow)
Push Buttons: Quiet/Test/Reset: 1
Operating Environment
Temperature: 32° to 122°F (0° to 50°C)
Humidity: 5% to 95% RH, non-condensing
Altitude: 15,000ft (4572m) max.
Storage Environment: -4° to 158°F (-20° to 70°C)
Dimensions: 10.5″W x 8.0″H x 2.0″D (267mmW x 203mmH x 51mmD)
Weight: 4 lbs. (1.82kg)
Mounting: Wall mount enclosure
Certifications: CE; ETL listed: conforms to UL 61010-1, EN 61010, CSA C22.2 No. 61010-1, IEC 61326:1997; RoHS compliant
welded construction with temperature resistant insulation
Shop and search results
The BTU07 is a full featured and low cost BTU meter with Modbus over RS485 capability developed specifically for sub metering applications. The DFSR737A is unique among BTU meters by having the BTU calculator separate from the flow sensor, which allows the flow meter to be installed where it is needed, but with the BTU calculator and display installed anywhere it is convenient for tenant reading. The BTU07 comes as a set together with the flow and temperature sensors.
Introduction
Ever since the first commercial thermal imaging camera was
sold in 1965 for high voltage power line inspections, by what
would later become FLIR Systems, the use of thermal imaging
cameras for industrial applications has been an important market
segment for FLIR.
Since then thermal imaging technology has evolved. Thermal
imaging cameras have become compact systems that look just
like a digital video camera or digital photo camera. They are easy
to use and generate crisp real-time high-resolution images.
Thermal imaging technology has become one of the most
valuable diagnostic tools for industrial applications. By detecting
anomalies that are usually invisible to the naked eye, thermal
imaging allows corrective action to be taken before costly
system failures occur.
The AMR (auto meter reading) is an I/O module that has been specifically designed for the special needs of auto meter reading applications. The AMR can be interfaced directly with the output of various types of pulse output meters (electricity, water, gas, BTU) and the data collected from the various meters sent to a central host via its RS485 interface. Some special features which distinguish it from regular I/O modules are:
– noise filtering from the pulse input to prevent miscounts
– EEPROM memory to retain count data in case of power interruption
– accommodates up to 16 channels of pulse input
– dry contact channel input that eliminates the need for additional power supply
– synchronize retain count with actual meter display
– rechargeable battery backup option to maintain at least 8 hours of continuous operation during a power outage
and many more!
Digi-Touch
Digital Device Network for Lighting Control
Automated Logic’s Digi-Touch® Network dramatically reduces installation and wiring costs of field input devices, while increasing functionality of lighting switches. The Digi-Touch Network allows addressable Digi-Touch wall switches and Digi-Touch Input Modules to communicate with the LC series of Lighting Control Panels.
Zone Controller
Automated Logic’s ZN253 provides unprecedented power and flexibility through fully programmable networked controllers. The ZN253 controllers connect to the Building Automation System (BAS) network using BACnet over ARCNET 156 kbps or MS/TP. The ZN253 supports a line of RS room sensors using its Rnet port.
Zone Controller
Automated Logic’s ZN220 provides unprecedented power and flexibility through fully programmable networked controllers. The ZN220 controllers connect to the Building Automation System (BAS) network using BACnet over ARCNET 156 kbps or MS/TP. The ZN220 supports a line of RS room sensors using its Rnet port.
Characteristics
Introduction To Building Management Systems
A BMS is most common in a large building. Its core function is to manage the environment within the building and may control temperature, carbon dioxide levels and humidity within a building. As a core function in most BMS systems, it controls heating and cooling, manages the systems that distribute this air throughout the building (for example by operating fans or opening/closing dampers), and then locally controls the mixture of heating and cooling to achieve the desired room temperature. A secondary function sometimes is to monitor the level of human-generated CO2, mixing in outside air with waste air to increase the amount of oxygen while also minimising heat/cooling losses.
Systems linked to a BMS typically represent 40% of a building\\\’s energy usage; if lighting is included, this number approaches 70%. BMS systems are a critical component to managing energy demand. Improperly configured BMS systems are believed to account for 20% of building energy usage, or approximately 8% of total energy usage in the United States.[citation needed]
As well as controlling the building\\\’s internal environment, BMS systems are sometimes linked to access control (turnstiles and access doors controlling who is allowed access and egress to the building) or other security systems such as closed-circuit television (CCTV) and motion detectors. Fire alarm systems and elevators are also sometimes linked to a BMS, for example, if a fire is detected then the system could shut off dampers in the ventilation system to stop smoke spreading and send all the elevators to the ground floor and park them to prevent people from using them in the event of a fire.
Functions of Building Management Systems
The three basic functions of a central, computer-controlled BMS are:
• controlling
• monitoring
• optimizing
the building’s facilities, mechanical, and electrical equipment for comfort, safety, and efficiency.
A BMS normally comprises of:
• Power systems
• Illumination system
• Electric power control system
• Heating,Ventilation and Air-conditioning HVAC System
• Security and observation system
• Magnetic card and access system
• Fire alarm system
• Lifts, elevators etc.
• Plumbing system
• Burglar alarms, CCTV
• Trace Heating
• Other engineering systems
• Home Automation System
• Fire alarm and Safety system
Benefits of BMS
Building tenant/occupants
• Good control of internal comfort conditions
• Possibility of individual room control
• Increased staff productivity
• Effective monitoring and targeting of energy consumption
• Improved plant reliability and life
• Effective response to HVAC-related complaints
• Save time and money during the maintenance
Building owner
• Higher rental value
• Flexibility on change of building use
• Individual tenant billing for services facilities manager
• Central or remote control and monitoring of building
• Increased level of comfort and time saving
• Remote Monitoring of the plants (such as AHU\\\’s, Fire pumps, plumbing pumps, Electrical supply, STP, WTP etc.)
Maintenance Companies
• Ease of information availability problem
• Computerized maintenance scheduling
• Effective use of maintenance staff
• Early detection of problems
• More satisfied occupants
References
Wikipedia
WebCTRL Powerful and Intuitive Front End For Building Control
Software
Automated Logic has long been known for its intuitive, powerful front-end building control software. In fact, ALC pioneered graphical programming in the industry. With our graphical user interface, users have such features as hierarchical scheduling, thermographic color floor plans, trending, alarm management, and reporting. And withWebCTRL®, our web-based building automation system, all of these features are available through a standard web browser – without any special software or plug-ins.
Time-Lapse Graphics™ is a revolutionary new feature within WebCTRL that allows operators to roll back time, up to a 24-hour slice, and play back hours of real-time data in just minutes. This innovative feature provides a quick, visual indication of any problem areas and gives facility managers a strong diagnostic tool to quickly identify and correct issues that impact energy efficiency and comfort.
Our Environmental Index™ provides a simple and effective solution. Starting with temperature as a key component of comfort, the Environmental Index (EI), expressed as a percentage, reflects how close the zone temperature is to the effective heating and cooling setpoints. Accessed through a browser using WebCTRL, the EI is shown on an easily read analog gauge, using the red segments to indicate poor environments, and graduating to green as conditions improve and the EI begins to approach 100%.
ALC’s EnergyReports™ is a flexible, easy-to-use reporting tool that enables facility managers to produce a wide variety of reports showing a building’s energy consumption. Using color graphs, EnergyReports allows users to compare energy consumption or demand over different periods with simple drop-down menus and calendar control options. This gives facility managers a powerful tool to minimize energy consumption, maximize comfort, and achieve sustainable building operations.
EIKON® – LogicBuilder, the most advanced graphical programming tool in the industry, replaced line-by-line programming with universally understood symbols to construct both standard and custom control algorithms. All of this combines to make the most intuitive, feature-rich, easy-to-use product on the market.