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Mechanical Installations

In many industries, mechanical systems serve as the backbone

of operations.

Thermal data collected with a thermal imaging camera can be

an invaluable source of complimentary information to vibration

studies in mechanical equipment monitoring.

Mechanical systems will heat up if there is a misalignment at

some point in the system.

Conveyor belts are a good example. If a roller is worn out, it will

clearly show in the thermal image so that it can be replaced.

Typically, when mechanical components become worn and less

efficient, the heat dissipated will increase. Consequently, the

temperature of faulty equipment or systems will increase rapidly

before failure.

By periodically comparing readings from a thermal imaging

camera with a machine’s temperature signature under normal

operating conditions, you can detect a multitude of different

failures.

Suspected roller Overheated bearing

This thermal image shows an electric engine under normal operation.

Motors can also be inspected with a thermal imaging camera.

Motor failures like brush contact-wear and armature shorts

typically produce excess heat prior to failure but remain

undetected with vibration analysis, since it often causes little

to no extra vibration. Thermal imaging gives a full overview and

allows you to compare the temperature of different motors.

Other mechanical systems monitored with thermal imaging

cameras include couplings, gearboxes, bearings, pumps,

compressors, belts, blowers and conveyor systems.

Examples of mechanical faults that can be detected with thermal

imaging are:

• Lubrication issues

• Misalignments

• Overheated motors

• Suspect rollers

• Overloaded pumps

• Overheated motor axles

• Hot bearings

These and other issues can be spotted at an early stage with

a thermal imaging camera. This will help to prevent costly

damages and to ensure the continuity of production.

Motor: Bearing Problem.

Motor: Internal Winding Problem.

References: Flir Systems

The BTU07 is a full featured and low cost BTU meter with Modbus over RS485 capability developed specifically for sub metering applications. The DFSR737A is unique among BTU meters by having the BTU calculator separate from the flow sensor, which allows the flow meter to be installed where it is needed, but with the BTU calculator and display installed anywhere it is convenient for tenant reading. The BTU07 comes as a set together with the flow and temperature sensors.

List Price: $0.00

Our Multi-Circuit Monitor power monitoring system provides a convenient solution for monitoring multiple electrical services which share a common voltage source. It also reports diagnostic information such as power factor, volts, amps, and kVAR, over an RS-485 network using the industry standard Modbus® communication protocol. To protect valuable equipment, it has built-in alarm registers for over- and under-voltage, current, and kVA.

The monitoring capabilities and open systems compatibility of the H8238 make it the ideal power monitoring solution for OEM, tenant submetering applications, and load management of power distribution units commonly used in internet data centers. The meter is a UL508 open type device without enclosure.

APPLICATIONS

Tenant submetering

Real-time power monitoring

Activity-based costing

Managing loads

Monitor power parameters from up to 8 services with one device

Save labor and installation costs by monitoring up to eight 3Ø, (or six 3Ø plus neutral current) loads from a single service with common voltage connections

Eliminates the need to install multiple transducers – fewer components to install…saves time and space

Easy connection to up to 24 industry standard five-amp CTs

Modbus communications for efficient data collection

Improve monitoring system efficiencies by accessing 26 data points per circuit, plus alarms, with one RS-485 drop

Daisy chain up to 30 units on a single drop…easy wiring

Field-selectable address, baud rate, parity and wiring connections…simple configuration

Zone Controller

Automated Logic’s ZN253 provides unprecedented power and flexibility through fully programmable networked controllers. The ZN253 controllers connect to the Building Automation System (BAS) network using BACnet over ARCNET 156 kbps or MS/TP. The ZN253 supports a line of RS room sensors using its Rnet port.

Zone Controller

Automated Logic’s ZN220 provides unprecedented power and flexibility through fully programmable networked controllers. The ZN220 controllers connect to the Building Automation System (BAS) network using BACnet over ARCNET 156 kbps or MS/TP. The ZN220 supports a line of RS room sensors using its Rnet port.

Rugged Flexibility for Single Equipment Applications

Automated Logic’s powerful SE line provides a rugged solution for single equipment applications. Designed to operate in a wide range of environmental conditions, SE controllers can be used in rooftop units, mechanical rooms, equipment closets, or almost any other weather tight location. Fully programmable using the EIKON® graphic programming language, SE controllers use native BACnet communications over either a high-speed ARCNET 156 kbps network or a medium speed MS/TP network to provide maximum flexibility and interoperability.

Powerful Multi-Equipment Controllers

ME 812U Line – Powerful Multi-Equipment Controllers

The ME812U controllers have the speed, power, memory, and I/O flexibility to handle the most demanding control applications in the industry. Capable of controlling multiple pieces of equipment simultaneously, this robust BACnet controller can support complex control strategies with plenty of memory for trends, and is capable of third party integration using other communication protocols.

Powerful Multi-Equipment Controller and Router

ME-LGR Powerful Multi-Equipment Controller and Router

Combining the features of our powerful multiequipment controller with a high-speed BACnet® router, the ME-LGR can do it all. Need 100 Mbps communications to a critical control site? Need to control multiple pieces of equipment at that site? Need to integrate third-party equipment on a proprietary network with your BACnet system? No problem. The ME-LGR can do it all, and it can also serve as a router to controllers on an ARCNET 156 kbps or MS/TP network.

Powerful Gateway

Automated Logic’s Equipment Portal (EQ-PRTL) sets a new standard for integrating other manufacturers’ equipment into WebCTRL®. EQ-PRTL is a powerful gateway to a single piece of equipment /device using proprietary or open protocols such as Modbus and LonWorks. Support for BACnet® over ARCNET 156 kbps and MS/TP communications are standard.